{"id":16,"date":"2013-02-20T10:38:51","date_gmt":"2013-02-20T15:38:51","guid":{"rendered":"http:\/\/huesonwire.com\/site\/?page_id=16"},"modified":"2014-04-25T13:37:25","modified_gmt":"2014-04-25T17:37:25","slug":"custom-cables","status":"publish","type":"page","link":"https:\/\/huesonwire.com\/site\/wire-and-cable-products\/custom-cables\/","title":{"rendered":"Custom Cables"},"content":{"rendered":"

Hueson Wire & Cable specializes in the design and manufacture of high quality custom wire and cable products for a varied customer base and wide range of application uses.<\/p>\n

Whether you supply the design or work with our\u00a0highly experienced engineering team, we are ready to assist you with even the most complex wire and cable product development. During the entire process \u2014 from product design through production \u2014 we will work with you to meet your design\u00a0requirements.\u00a0Your complete satisfaction is our chief concern. Our years of experience allow us to build your product to the highest workmanship standards with a fast turnaround time.<\/p>\n

We maintain complete in-house control over the entire manufacturing process.<\/p>\n

With a broad range of materials, including\u00a0eco-friendly options<\/a>, you can be certain that your custom wire and cable is engineered, manufactured and tested to applicable\u00a0industry standards<\/a>.<\/p>\n

\"UL<\/a>

UL – symbol of quality and workmanship<\/p><\/div>\n

Our entire offering of wire and cable products are manufactured in accordance with the strict manufacturing guidelines established and monitored by UL, SAE, ISO, The US Military, CSA \u00a0and other agencies to assure that every product that leaves our facility is of the utmost quality of workmanship and materials.<\/p>\n

<\/div>\n

Customizable Features<\/h3>\n

Conductor Sizes<\/a><\/h3>
We can extrude conductors as small as 32 gauge and as large as 4 gauge.\u00a0These conductors can also be combined to create a composite cable of mixed AWG sizes.<\/p>\n

\n\n\n\n\t\n\t\n\t\n\t\n\t
32 awg<\/td>30 awg<\/td>28 awg<\/td>\n<\/tr>\n
26 awg<\/td>24 awg<\/td>22 awg<\/td>\n<\/tr>\n
20 awg<\/td>18 awg<\/td>16 awg<\/td>\n<\/tr>\n
14 awg<\/td>12 awg<\/td>10 awg<\/td>\n<\/tr>\n
8 awg<\/td>6 awg <\/td>4 awg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Stranding Sizes<\/a><\/h3>
Conductors can be made with stranding as small as 36 AWG (0.005″ \u00a00,127mm) which is excellent for hi-flex, supple cables. If you only need a standard conductor we can use stranding as large as 0.01 inches (0.25 mm). Stranding can be bare copper, tinned stranding, tinned conductor or even plated with precious metals such as silver for increased conductivity.<\/p>\n

\n\n\n\n\t\n\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t
AWG<\/th>Inches<\/th>Millimeters (mm)<\/th>\n<\/tr>\n<\/thead>\n
36 AWG<\/td>0.005\"<\/td>0.127 mm<\/td>\n<\/tr>\n
34 AWG <\/td>0.0063\"<\/td>0.160 mm<\/td>\n<\/tr>\n
32 AWG<\/td>0.0080\"<\/td>0.2032 mm<\/td>\n<\/tr>\n
30 AWG<\/td>0.0100\"<\/td>0.254 mm<\/td>\n<\/tr>\n
29 AWG<\/td>0.1113\"<\/td>0.287 mm<\/td>\n<\/tr>\n
28 AWG<\/td>0.0126\"<\/td>0.254 mm<\/td>\n<\/tr>\n
26 AWG<\/td>0.0159\"<\/td>0.320 mm<\/td>\n<\/tr>\n
24 AWG<\/td>0.0201\"<\/td>0.4039 mm<\/td>\n<\/tr>\n
22 AWG<\/td>0.0253\"<\/td>0.6426 mm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Conductor Insulation<\/a><\/h3>
The first protection in any cable is the conductor\u2019s insulation. We use an assortment of insulation materials.<\/p>\n

\n\n\n\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t
Polyvinylchloride (PVC)<\/td>\n<\/tr>\n
Semi-Rigid Polyvinylchloride (SR-PVC)<\/td>\n<\/tr>\n
Polyurethane (PU)<\/td>\n<\/tr>\n
Thermoplastic elastomer (TPE)<\/td>\n<\/tr>\n
Thermoplastic polyester elastomer (TPEE)<\/td>\n<\/tr>\n
Thermoplastic vulcanizate (TPV)<\/td>\n<\/tr>\n
Polyethylene, Linear Low-Density (LLDPE)<\/td>\n<\/tr>\n
Polyetyhlene, High Density (HDPE)<\/td>\n<\/tr>\n
Polypropylene (PP) <\/td>\n<\/tr>\n
Santoprene \u00a9<\/td>\n<\/tr>\n
Hytrel \u00a9<\/td>\n<\/tr>\n
Flexible Noryl \u00a9<\/td>\n<\/tr>\n
Modified Polyphenyelene (mPPE)<\/td>\n<\/tr>\n
Modifield Polyphenylene, Polyolefin (mPPE-PE)<\/td>\n<\/tr>\n
Cross Linked Polyethylene (XLPE)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Fillers<\/a><\/h3>
It is often necessary to include fillers inside a cable to keep the cable round or to add strength. Each material is matched to the applications requirement.<\/p>\n

\n\n\n\n\t\n\t\n\t\n\t\n\t
Fibrilated Polypropylene<\/td>\n<\/tr>\n
Solid PVC or Polypropylene<\/td>\n<\/tr>\n
Flame-retardant Fibrilated Polypropylene<\/td>\n<\/tr>\n
Halogen-free Fibrilated Polypropylene<\/td>\n<\/tr>\n
Kevlar(r)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Tapes and Wraps<\/a><\/h3>
Often a cable\u2019s conductors need to be wrapped or shielded. High flex cables require a soft barrier between the conductors and outer jacket to prevent abrasion. Many electronic cables need shielding to prevent RFI or EMI interferance. We use materials such as fleece, cotton and aluminized mylar, amongst others, to create a cable that will match the operating environment.<\/p>\n

\n\n\n\n\t\n\t\n\t\n\t\n\t\n\t
Aluminum Mylar (Foil)<\/td>\n<\/tr>\n
Aluminum Polyester Alumnimum (APA)<\/td>\n<\/tr>\n
Non-Woven<\/td>\n<\/tr>\n
Polyester<\/td>\n<\/tr>\n
Clear Mylar<\/td>\n<\/tr>\n
Edge Free Foil<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Jacket Materials<\/a><\/h3>
The outer protection in any cable is the cable jacket. We use an assortment of jacket materials including:<\/p>\n

\n\n\n\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t
Alcryn \u00a9 Melt Processable Rubber (MPR)<\/td>\n<\/tr>\n
Flexible Noryl \u00a9<\/td>\n<\/tr>\n
Halogen Free PE<\/td>\n<\/tr>\n
Hytrel \u00a9<\/td>\n<\/tr>\n
Modified Polyphenyelene (mPPE)<\/td>\n<\/tr>\n
Modifield Polyphenylene, Polyolefin (mPPE-PE)<\/td>\n<\/tr>\n
Polyethylene, Linear Low-Density (LLDPE)<\/td>\n<\/tr>\n
Polyetyhlene, High Density (HDPE)<\/td>\n<\/tr>\n
Polypropylene (PP)<\/td>\n<\/tr>\n
Polyurethane (PU)<\/td>\n<\/tr>\n
Polyvinylchloride (PVC)<\/td>\n<\/tr>\n
Santoprene \u00a9<\/td>\n<\/tr>\n
Thermoplastic elastomer (TPE)<\/td>\n<\/tr>\n
Thermoplastic polyester elastomer (TPEE)<\/td>\n<\/tr>\n
Thermoplastic vulcanizate (TPV)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div><\/div>\n\n
<\/div>\n

Looking for custom wire or cable?<\/strong> \u00a0Let us help you design a cable specifically for your application.<\/p>\n

<\/div>\n","protected":false},"excerpt":{"rendered":"

Hueson Wire & Cable specializes in the design and manufacture of high quality custom wire and cable products for a varied customer base and wide range of application uses. Whether you supply the design or work with our\u00a0highly experienced engineering team, we are ready to assist you with even the most complex wire and cable […]<\/p>\n","protected":false},"author":1,"featured_media":203,"parent":13,"menu_order":2,"comment_status":"open","ping_status":"open","template":"","meta":{"content-type":"","om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_uf_show_specific_survey":0,"_uf_disable_surveys":false,"footnotes":""},"aioseo_notices":[],"yoast_head":"\nCustom cable manufacturing, job shop, specialty wire & cable<\/title>\n<meta name=\"description\" content=\"Do you need a custom wire or cable? 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