Custom Cables

Hueson Wire & Cable specializes in the design and manufacture of high quality custom wire and cable products for a varied customer base and wide range of application uses.

Whether you supply the design or work with our highly experienced engineering team, we are ready to assist you with even the most complex wire and cable product development. During the entire process — from product design through production — we will work with you to meet your design requirements. Your complete satisfaction is our chief concern. Our years of experience allow us to build your product to the highest workmanship standards with a fast turnaround time.

We maintain complete in-house control over the entire manufacturing process.

With a broad range of materials, including eco-friendly options, you can be certain that your custom wire and cable is engineered, manufactured and tested to applicable industry standards.

UL - symbol of quality and workmanship

UL – symbol of quality and workmanship

Our entire offering of wire and cable products are manufactured in accordance with the strict manufacturing guidelines established and monitored by UL, SAE, ISO, The US Military, CSA  and other agencies to assure that every product that leaves our facility is of the utmost quality of workmanship and materials.

Customizable Features

Conductor Sizes

We can extrude conductors as small as 32 gauge and as large as 4 gauge. These conductors can also be combined to create a composite cable of mixed AWG sizes.

32 awg30 awg28 awg
26 awg24 awg22 awg
20 awg18 awg16 awg
14 awg12 awg10 awg
8 awg6 awg 4 awg

Stranding Sizes

Conductors can be made with stranding as small as 36 AWG (0.005″  0,127mm) which is excellent for hi-flex, supple cables. If you only need a standard conductor we can use stranding as large as 0.01 inches (0.25 mm). Stranding can be bare copper, tinned stranding, tinned conductor or even plated with precious metals such as silver for increased conductivity.

AWGInchesMillimeters (mm)
36 AWG0.005"0.127 mm
34 AWG 0.0063"0.160 mm
32 AWG0.0080"0.2032 mm
30 AWG0.0100"0.254 mm
29 AWG0.1113"0.287 mm
28 AWG0.0126"0.254 mm
26 AWG0.0159"0.320 mm
24 AWG0.0201"0.4039 mm
22 AWG0.0253"0.6426 mm

Conductor Insulation

The first protection in any cable is the conductor’s insulation. We use an assortment of insulation materials.

Polyvinylchloride (PVC)
Semi-Rigid Polyvinylchloride (SR-PVC)
Polyurethane (PU)
Thermoplastic elastomer (TPE)
Thermoplastic polyester elastomer (TPEE)
Thermoplastic vulcanizate (TPV)
Polyethylene, Linear Low-Density (LLDPE)
Polyetyhlene, High Density (HDPE)
Polypropylene (PP)
Santoprene ©
Hytrel ©
Flexible Noryl ©
Modified Polyphenyelene (mPPE)
Modifield Polyphenylene, Polyolefin (mPPE-PE)
Cross Linked Polyethylene (XLPE)

Fillers

It is often necessary to include fillers inside a cable to keep the cable round or to add strength. Each material is matched to the applications requirement.

Fibrilated Polypropylene
Solid PVC or Polypropylene
Flame-retardant Fibrilated Polypropylene
Halogen-free Fibrilated Polypropylene
Kevlar(r)

Tapes and Wraps

Often a cable’s conductors need to be wrapped or shielded. High flex cables require a soft barrier between the conductors and outer jacket to prevent abrasion. Many electronic cables need shielding to prevent RFI or EMI interferance. We use materials such as fleece, cotton and aluminized mylar, amongst others, to create a cable that will match the operating environment.

Aluminum Mylar (Foil)
Aluminum Polyester Alumnimum (APA)
Non-Woven
Polyester
Clear Mylar
Edge Free Foil

Jacket Materials

The outer protection in any cable is the cable jacket. We use an assortment of jacket materials including:

Alcryn © Melt Processable Rubber (MPR)
Flexible Noryl ©
Halogen Free PE
Hytrel ©
Modified Polyphenyelene (mPPE)
Modifield Polyphenylene, Polyolefin (mPPE-PE)
Polyethylene, Linear Low-Density (LLDPE)
Polyetyhlene, High Density (HDPE)
Polypropylene (PP)
Polyurethane (PU)
Polyvinylchloride (PVC)
Santoprene ©
Thermoplastic elastomer (TPE)
Thermoplastic polyester elastomer (TPEE)
Thermoplastic vulcanizate (TPV)

Looking for custom wire or cable?  Let us help you design a cable specifically for your application.